J1-P11-Fx

1. Informations

1.1 Release

Document Release	Hardware Release	Description	Note	Date

Document:	MIMJ1P11xBASE
Description:	Installation and maintenance manual
Drawn up:	Riccardo Furlato
Approved	Gabriele Bazzi
Link:	http://https://www.qem.eu/doku/doku.php/strumenti/qmoveplus/j1p11/mimj1p74fx_base
Language:	English

01	01	New manual	Valid for hardware release 05 or major and firmware release apart from 5 level	28/06/2012
02	01	Update chapter “General information”	/	03/11/2015
03	01	Fixed the CN10 connector of the 4 protected digital outputs of the 1MD2F cars	/	09/12/2015

CE Marking and reference standards

The controller has been designed for industral environments in conformity to EC directive 2004/108/CE.

EN 61000-6-4: Electromagnetic compatibility - Generic standard on emission for industrial environments
- EN55011 Class A: Limits and measurement methods

EN 61000-6-2: Electromagnetic compatibility - Generic standard on immunity for industrial environments
- EN 61000-4-2: Electromagnetic compatibility - Electrostatic discharge immunity
- EN 61000-4-3: Immunity to radiated, radio-frequency electromagnetic field
- EN 61000-4-4: Electrical fast transients
- EN 61000-4-5: Surge immunity
- EN 61000-4-6: Conducted disturbance induced by radio-frequency

Moreover the product is conform to the following standards:
- EN 60529: Housing protection rating IP64
- EN 60068-2-1: Environmental testing: Cold
- EN 60068-2-2: Environmental testing: Dry heat
- EN 60068-2-14: Environmental testing: Change of temperature
- EN 60068-2-30: Environmental testing: Cyclic damp heat
- EN 60068-2-6: Environmental testing: Sinusoidal vibration
- EN 60068-2-27: Environmental testing: Shock vibration
- EN 60068-2-64: Environmental testing: Random vibration

2. Description

J1-P11-F is a combo HMI-PAC controller of the Qmove+ range.

2.1 Product identification

	The Ordering Code provides the exact product features. Make sure that the product characteristics meet your requirements.

2.1.1 Product Label

a - Ordering Code
b - Week made: indicates the week and year of manufacture
c - Part number: unique code that identifies an ordering code
d - Serial number: product serial number, different for individual product
e - Hardware release: version of hardware release

2.1.2 Ordering Code

Model				Features
J1	-	P11	-	FA	-	10	/	TP01
								TP00 = Keypad code (TP00 = panel with resistive, logo and custom function keys); TP01 = panel with resistive touch-screen, logo and QEM standard function keys
						10 = Firmware version (00 = not installed)
				F = Technology level A = Hardware version
		P = Basic keypad (only function keys) 1 = 4,3”LCD graphic display, TFT-256 COLORS-800x600px; front panel dimensions (144x120mm); keypad 5 keys + 9 led; housing to DIN 43700; 1 = Firmware-hardware correspondence
J1 = “HMI+PLC” Qmove family

2.1.3 Hardware Versions

These are hardware versions currently available:

		Hardware versions
		A	B	C	D	E	G	Z
SLOT 2 (Base card)	USER PORT	1	1	1	1	1	1	1
	AUX1 PORT (RS485)	-	1	-	1	-	-	1
	AUX2 PORT (RS485)	-	-	-	-	-	-	-
	CAN1 PORT	1	1	1	1	1	1	1
	CAN2 PORT¹⁾	-	-	-	-	-	-	-
	ETHERNET PORT	-	-	-	-	1	-	1
	USB PORT²⁾	-	-	-	-	-	-	-
SLOT 3 (Expansion card)	Standard digital inputs	-	-	8	8	16	-	8
	Rapid digital inputs	-	-	1	1	1		1
	Analog inputs 12bit	-	-	-	-	-	-	-
	Analog inputs 16bit	-	-	-	-	-	-	-
	PT100 inputs	-	-	-	-	2	-	-
	Termocouple inputs	-	-	-	-	2	-	-
	Bidirectional counters 20KHz ABZ (24V-PP, 5V-LD)	-	-	-	-	-	-	-
	Bidirectional counters 200KHz ABZ (24V-PP, 5V-LD)	-	-	2	2	2	-	2
	Protected digital outputs	-	-	4	4	16	8	4
	Relay digital outputs	-	-	-	-	-	-	-
	Analog outputs 0-10V-12bit	-	-	-	-	-	-	-
	Analog outputs +/-10V-16bit	-	-	2	2	2	-	2
	Stepper outputs	-	-	-	-	-	-	2
	Connector for remote keyboards³⁾	-	-	-	-	-	-	-
Card software code declared in Expansion card		-	-	1MD2F	1MD2F	1TM2F	1TM2F	1MD2F

^1),
2),
3) option not currently enabled

2.1.4 Firmware versions

Version	Description
10	Fully programmable with PLC functions
20	Fully programmable with PLC and Motion control functions
30	Fully programmable with PLC, Motion control, Camming and Interpolation functions

For more details about the firmware, consult Devices enabled in the controllers..

2.2 Product Configuration

2.2.1 Front Panel

A) Function keys and led's
B) System led's
C) Keyboard

2.2.2 Back terminal blocks

The J1-P11-F composed with a specialization card on the slot 3.

Slot	Description
Slot Supply	Power supply connector on the Base card
Slot 2	Base card
Slot 3	Expansion card

3. Technical features

3.1 General features

Weight (full hardware)	0,7Kg
Housing	Sheet metal
Front panel	Alluminium
Outer Frame	Self-extinguishing Noryl
Display	LCD 4.3“ TFT 256 colors - 480 x 272px
Touch screen	wire Resistive
Display dimensions / diagonal	95 x 53,8mm / 4.3”
User led's	5
System led's	8
Function keys	5
System keys	-
Operating temperature	0 ÷ 50°C
Relative humidity	90% condensate free
Altitude	0 - 2000m s.l.m.
Transport and storage temperature	-25 ÷ +70 °C
Front protection rating	IP64

3.2 CPU (F level technology)

RISC microprocessor (32 bit)
Work frequency	200MHz
RAM	16MB
Flash	8MB

3.3 Dimensions

	Lengths in mm

3.4 Hole template

Fit the controller in the hole.

Apply the brackets.

	Before fixing the controller, check it is mounted firmly in the hole and the gasket under the frame makes a good seal. No liquids must enter and the frame must not deform.

Screw the controller in place.

	Warning: after putting the pin of fixing, do only half rotation to not tear the frame!

6.1 Cabling

	• Please read carefully. • See technical notes on Weidmuller terminals BLZF, BLZ and B2L.

Types of Connectors

Family	Wire Section no end caps	Wire section with end caps	Tools
BLZF 3.5	0.3-1.50 mm²	0.3-1 mm²	Open the self-locking, spring clip terminals with a flat blade screwdriver to DIN 5264-A as shown below See the table below for recommended cap ends To crimp the cap ends to the wire use the tool below
B2L 3.5	0.3-1.00 mm²	0,3-0.5 mm²
BLZF 5.08	0.3-2.50 mm²	0.3-2.00 mm²
BLZ 5.00	0.2-2.50 mm²	0.1-1 mm²	The screw terminals can be tightened with a flat blade screwdriver to DIN 5264 as shown in fig.4.7 Tightening torque: 0.4 - 0.5 Nm.

For a safer cabling, always use wire end caps

Tools

End caps

Wire section	End cap section	Make	Model
0.1-0.3 mm²	0.95 mm²	Cembre	PKE 308
0.3-0.5 mm²	1.32 mm²	Cembre	PKE 508
0.3-0.5 mm²	1.32 mm²	BM	BM00601
1 mm²	2.5mm²	BM00603	PK 108
1 mm²	2.5mm²	BM	BM00603

End cap crimping tool

Use a crimp tool type “Cembre ND#4 cod. 2590086”

Screwdrivers

Screwdriver for opening self-locking spring clip terminals:
A = 0.6mm
B = 2.5mm max
C = 7 mm min

Screwdriver for tightening screw terminals:
A = 0.6mm
B = 3.5mm

Procedure

Strip 10mm of copper wire

Fit the end cap and crimp it with a crimping tool

a) fit the screwdriver without turning it
b) fit the cable in the terminal

Remove the screwdriver

4. Electrical features and connections

4.1 Slot Supply

	The cabling must be carried out by specialist personnel and fitted with suitable anti-static precautions. Before handling the controller, disconnect the power and all parts connected to it. To guarantee compliance with EC regulations, the power supply must have a galvanic isolation of at least 1500Vac.

Power supply	24 Vdc
Voltage range	22 - 27 Vdc
Max. absorption	30W

Connector

Terminal	Symbol	Description
1	L1/+	DC power positive
2	GROUND	Gnd-PE (signals)
3	L2/-	DC power 0V

Connection examples for 24Vdc power supply

	Use an isolated power unit with 24Vdc +/-5% output conform to EN60950-1.

	Use two separate power units: one for the control circuit and one for the power circuit
	For a single power unit, use two separate lines: one for the control and one for the power
	DO NOT use the same lines for the power circuit and the controller

4.2 Slot 2

4.2.1 Serial Port Connections

PROG PORT	Description
	Serial port used for the transfer and debugging of the application program in the CPU. Use only with IQ009 or IQ013.

Connector

Terminal	RS232	RS422	RS485	Description
1A	-	-	A	Terminal A - RS485
2A	-	-	B	Terminal B - RS485
3A	0V	0V	0V	USER PORT common
4A	0V	0V	0V USER PORT common
5A	TX	-	-	Terminal TX - RS232
6A	Terra
1B	-	RX	-	Terminal RX - RS422
2B	-	RXN	-	Terminal RX N - RS422
3B	-	TX	-	Terminal TX - RS422
4B	-	TXN	-	Terminal TX N - RS422
5B	RX	-	-	Terminal RX - RS232
6B	Ground

Setup of USER PORT electric standard

Num. Dip	Name DIP	Setting of DIP			Function
1	JP2	ON	X¹⁾	X²⁾	Termination RS485
2	JP3	ON	X³⁾	X⁴⁾	Polarization RS485
3	JP1	ON	X⁵⁾	X⁶⁾	Polarization RS485
4		OFF	ON	OFF	Selection of USER PORT electric standard
5		ON	OFF	OFF
6		OFF	OFF	ON
		RS485	RS422	RS232⁷⁾

^{1),
2),
3),
4),
5),
6)} X = setting not significant

⁷⁾ the USER PORT can be used as PROG PORT with RS232 electric standard, setting ON in DIP-8 of SW1 and OFF in DIP-6 of SW2

4.2.1.1 AUX PORT

	Setup of AUX2 PORT polarisation and termination resistances “AUX PORT polarizaion and termination resistence setting“

4.2.1.1.1 AUX PORT connector

Terminal	Symbol	Description
1	0V	RS485 serial common
2	B	Terminal RS485 B
3	A	Terminal RS485 A

4.2.1.1.2 AUX PORT polarizaion and termination resistence setting

Num. Dip	Name Dip	Setting dei DIP	Function
1	JP3	ON	Polarization RS485
2	JP2	ON	Termination RS485
3	JP1	ON	Polarization RS485
4		X¹⁾	None

¹⁾ X = not significant setting

Connectors

Terminal	Symbol	Description
1	0V	CAN common
2	CAN L	Terminal CAN L
3	CAN H	Terminal CAN H

Setup of CAN1 and CAN2 PORT Termination resistances

Num. Dip	Name Dip	Setting of DIP	Function
1	JP1	ON	Termination CAN1
2	JP2	ON	Termination CAN1
3	JP1	ON	Termination CAN2
4	JP2	ON	Termination CAN2

	When activating the CAN1 port termination, set dip's JP1 and JP2 to ON. When activating the CAN1 port termination, set dip's JP1 and JP2 to ON.

Ethernet Interface 10/100 Base T (IEEE 802.3) on RJ45 connector.

Connection between Qmove + and PC:


Qmove+	Cross-over cable EIA/TIA-568A/B	PC

Memory card slot (marked by an arrow)

4.2.2 Serial connection features

Connector for IQ009 or IQ013

	The USB mini-B connector does not support USB electrical standards, it can only be used with an interface IQ009 or IQ013.

It is used for the transfer and debugging of the application program in the CPU.

Electrical standard	TTL (Use serial interface IQ009 or IQ013)
Communication speed	Min. 9.6 Kbaud - max 115200 Kbaud settable by dip1 and 2 of the switch SW1
Insulation	None


Connection between Qmove+ e PC using the accessory IQ009


Connection between Qmove+ and a device fitted with a RS232 serial port (e.g. a MODEM), using the interface IQ013

Communication speed	4800, 9600, 19200, 38400, 57600, 115200 baud
Communication mode	Full duplex
Operating mode	Referred to 0V
Max. number of devices connected on the line	1
Max. cable length	15 m
Input impedence	> 3 Kohm
Short-circuit current limit	7 mA

Communication speed	4800, 9600, 19200, 38400, 57600, 115200 baud
Communication mode	Full duplex
Operating mode	Differential
Max. number of devices connected on the line	1
Max. cable length	1200 m
Input impedence	> 12 Kohm
Short-circuit current limit	35 mA

	To activate the internal termination resistance see paragraph Setup of USER PORT electric standard, Setup of AUX1 PORT electric standard or Setup of AUX2 PORT polarization and termination resistances

Communication speed	4800 baud (only if used with SERCOM and/or MODBUS device), 9600 baud, 19200 baud, 38400 baud, 57600 baud
Communication mode	Half duplex
Operating mode	Differential
Max. number of devices connected on the line	32
Max. cable length	1200 m
Input impedence	> 12 Kohm
Short-circuit current limit	35 mA

To activate the internal termination resistance see paragraph Setup Termination resistances

Communication speed	125, 250, 500, 1000 Kbit/s
Max. number of Drivers/Receivers on the line	100
Max. cable lengths	500m @ 125Kbit/s, 250m @ 250Kbit/s, 100m @ 500Kbit/s, 25m @ 1000Kbit/s
Input impedence	>15Kohm
Short-circuit current limit	45mA

CAN BUS connection examples.

Caution:
Close DIP's JP1 and JP2 and insert the termination resistances (RL, RH) on the last device of the chain.

Ethernet Interface 10/100 Base T (IEEE 802.3) on RJ45 connector.

Connection between Qmove + and PC:


Qmove+	Cross-over cable EIA/TIA-568A/B	PC

Type of Memory Card to use

MMC, SD and SDHC up to 8GB
For proper operation it is necessary that the device conforms to the standards set by “SD Association” (www.sdcard.org) or “Multi Media Card Association” (www.mmca.org).

	To use the Memory Cards they must first be formatted with FAT16 or FAT32 file system.

4.3 Slot 3 – Connector card 1MD2F

Rear view SLOT 3 - Card 1MD2F

4.3.1 Digital inputs

4.3.1.1 8 standard digital inputs

	The electrical characteristics are given in paragraph Electrical features.. The connection examples are provided in paragraph Connection examples

Terminal	Symbol	Description		Address
1	I01	Rapid input I01	Externally configurable terminals¹⁾	1.INT03
2	P1	Digital input I01 polarizator	Externally configurable terminals¹⁾	1.INT03
3	0V	Digital inputs common
4	I1	Inputs I1		3.INP01
5	I2	Inputs I2		3.INP02
6	I3	Inputs I3		3.INP03
7	I4	Inputs I4		3.INP04
8	I5	Inputs I5		3.INP05
9	I6	Inputs I6		3.INP06
10	I7	Inputs I7		3.INP07
11	I8	Inputs I8		3.INP08
12	P2	Digital inputs polarizator I1÷I8

¹⁾ NPN rapid input configuaration:
Terminal 2: connect on the 12÷24Vdc of the power supply
PNP rapid input configuration:
Terminal 2: connect to terminal 3

4.3.1.2 2 bidirectional counter inputs 200KHz

	The electrical characteristics are given in paragraph Electrical features.. The connection examples are provided in paragraph Connection examples

Terminal	Symbol	Description		Address
1A		Internal bridge 1A -1B
2A	PHA1	Phase A counter 1	PNP Push-Pull¹⁾	3.CNT01
3A	PHB1	Phase B counter 1		3.CNT01
4A	Z1	Z counter 1		1.INT01
5A	0V	Counter inputs common
6A	0V
7A	0V
1B		Internal bridge 1A -1B
2B	PHA1+	+ PHA counter 1	Line Driver	3.CNT01
3B	PHB1+	+ PHB counter 1		3.CNT01
4B	Z1+	+ Z conteggio 1		1.INT01
5B	PHA1-	- PHA counter 1	Line Driver	3.CNT01
6B	PHB1-	- PHB counter 1		3.CNT01
7B	Z1-	- Z counter 1		1.INT01

¹⁾ PNP/Push-Pull counter configuration type:
Terminal 5B: connect to terminal 5A
Terminal 6B: connect to terminal 6A
Terminal 7B: connect to terminal 7A

Terminal	Symbol	Description		Address
1A		Internal bridge 1A -1B
2A	PHA2	Phase A counter 2	PNP Push-Pull¹⁾	3.CNT02
3A	PHB2	Phase B counter 2		3.CNT02
4A	Z2	Z conteggio 2		1.INT02
5A	0V	Counter inputs common
6A	0V
7A	0V
1B		Internal bridge 1A -1B
2B	PHA2+	+ PHA counter 2	Line Driver	3.CNT02
3B	PHB2+	+ PHB counter 2		3.CNT02
4B	Z2+	+ Z counter 2		1.INT02
5B	PHA2-	- PHA counter 2	Line Driver	3.CNT02
6B	PHB2-	- PHB counter 2		3.CNT02
7B	Z2-	- Z counter 2		1.INT02

¹⁾ PNP/Push-Pull counter configuration type:
Terminal 5B: connect to terminal 5A
Terminal 6B: connect to terminal 6A
Terminal 7B: connect to terminal 7A

4.3.2 Digital outputs

4.3.2.1 4 protected digital outputs

	The electrical characteristics are given in paragraph Electrical features.. The connection examples are provided in paragraph Connection examples

Terminal	Symbol	Description	IAddress
1	V+	Outputs power supply (12÷28Vdc)
2	O1	Digital output 1	3.OUT01
3	O2	Digital output 2	3.OUT02
4	O3	Digital output 3	3.OUT03
5	O4	Digital output 4	3.OUT04
6	V-	Outputs power supply (12÷28Vdc)

4.3.3 Analog outputs

4.3.3.1 2 analog outputs +/-10V, 16bit

	The electrical characteristics are given in paragraph Electrical features.. The connection examples are provided in paragraph Connection examples

Terminal	Symbol	Description	Address
1	GAO	Analog outputs common
2	AO1	Analog output 1	3.AN01
3	AO2	Analog output 2	3.AN02
4	GAO	Analog outputs common

4.3.3.2 2 STEP-DIRECTION outputs

	The electrical characteristics are given in paragraph Electrical features.. The connection examples are provided in paragraph Connection examples

Terminal	Symbol	Description	Address
1A	+Vout 12V	Output +12V
2A	DIR1+	Output+ DIRECTION 1	3.PULSE01
3A	STEP1+	Output+ STEP 1
4A	DIR2+	Output+ DIRECTION 2	3.PULSE02
5A	STEP2+	Output+ STEP 2
6A	-Vout	Stepper outputs common
1B	+Vout 12V	Uscita +12V
2B	DIR1-	Output- DIRECTION 1	3.PULSE01
3B	STEP1-	Output- STEP 1
4B	DIR2-	Output- DIRECTION 2	3.PULSE02
5B	STEP2-	Output- STEP 2
6B	-Vout	Stepper outputs common

4.4 Slot 3 – Card connectors 1TM2F

Rear view SLOT 3 - Card 1TM2F

4.4.1 Digital inputs

4.4.1.1 16 standard digital inputs

	The electrical characteristics are given in paragraph Electrical features.. The connection examples are provided in paragraph Connection examples

Terminal	Symbol	Description	Address
1A	I1	Input I1	3.INP01
2A	I2	Input I2	3.INP02
3A	I3	Input I3	3.INP03
4A	I4	Input I4	3.INP04
5A	I5	Input I5	3.INP05
6A	I6	Input I6	3.INP06
7A	I7	Input I7	3.INP07
8A	I8	Input I8	3.INP08
9A	0V	Digital inputs common
1B	I9	Input I9	3.INP09
2B	I10	Input I10	3.INP10
3B	I11	Input I11	3.INP11
4B	I12	Input I12	3.INP12
5B	I13	Input I13	3.INP13
6B	I14	Input I14	3.INP14
7B	I15	Input I15	3.INP15
8B	I16	Input I16	3.INP16
9B	0V	Digital inputs common

4.4.1.2 2 bidirectional counter inputs 200KHz

	The electrical characteristics are given in paragraph Electrical features.. The connection examples are provided in paragraph Connection examples

CN8	Terminal	Symbol	Description		Address
	1A		Internal bridge 1A -1B
	2A	PHA1	Phase A counter 1